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Driving Innovation with Machine Vision: TPV Automotive and Inline3D

The Beginning of a Successful Collaboration The partnership between TPV Automotive and Inline3D began with a shared vision of enhancing production precision and efficiency. TPV Automotive recognised our potential of advanced machine vision systems to address the growing demands for…

  • bisque-stinkbug-882292.hostingersite.com
  • 14/07/2024
  • Address: In der Au 9, D-77704 Oberkirch-Nußbach
  • Telephone: +49 (0) 179 / 7478554
  • Email: kontakt@inline3d.de
  • LinkedIn: Inline3D
Measure feature position

Revolutionize your measurement process with our advanced feature positioning technology. Using the principles of photogrammetry, our system precisely determines the exact location of features on an object relative to a reference point or coordinate system to accurately determine:

  • Position in X-Y-Z
  • True position
  • Distance
  • Angle

 

Presence check feature

Transform your quality assurance process with our advanced presence check feature. This essential capability verifies the existence or absence of specific elements, components, or conditions within your automotive industry applications. Those features could be:

  • Welded nuts
  • Welded bolts
  • Welded studs
  • Marks & engravins

 

Measurements in projected planes

Experience precision like never before with our projected plane measurement technology. This innovative technique involves determining the dimensions, distances, and features of an object within a specific plane, projected onto a reference surface or axis. Our system seamlessly projects precise measurements into various 2D planes, ensuring accuracy and reliability. Features that can be projected:

  • projected distances
  • projected angles

 

Minimal maintenance

Discover our cutting-edge machine vision systems designed for hassle-free operation and maximum reliability. With minimal maintenance requirements, our systems ensure uninterrupted productivity, reduced costs, and superior performance. Enjoy peace of mind knowing that our regular software updates and cleanliness maintenance keep your operations running smoothly.

 

User friendly

Revolutionize your inspection processes with our user-friendly machine vision systems and intuitive software. Our automated solutions are designed for simplicity, allowing you to streamline operations without the need for extensive training or technical expertise. With everything working seamlessly and automatically, you’ll have peace of mind knowing that one system manager can effortlessly oversee the entire system.

 

Continuous software updates

Experience continuous excellence with our machine vision systems featuring constant software updates. Our commitment to keeping your system bug-free means you can rely on uninterrupted performance and the latest advancements in technology. With updates seamlessly integrated into your workflow, you’ll always stay ahead of the curve without any hassle. Trust in our dedication to delivering excellence with every update.

 

Inline inspection

Transform your production line with our 100% inline inspection solution, where every single part is meticulously examined, photographed, and marked as OK or NOK based on precise results. With our advanced machine vision technology seamlessly integrated into your production process, you can ensure unparalleled quality control and consistency at every stage. From detecting defects to verifying dimensions, our system delivers accurate assessments in real-time, guaranteeing that only flawless parts make it through.

 

Short cycle time

Maximize efficiency and productivity on your production line with our machine vision solution designed for short cycle times. With rapid inspection capabilities, our system ensures minimal downtime and maximum throughput, keeping your operations running smoothly and efficiently. Every part is swiftly examined and verified, allowing for seamless integration into high-speed manufacturing processes. Say goodbye to delays and bottlenecks, and hello to streamlined operations with our fast and reliable machine vision technology.

 

Uncertainty interval

Experience precision like never before with our machine vision system boasting an impressive 0.01 millimeter uncertainty interval. This ultra-low margin sets a standard in accuracy for machine vision technology, ensuring meticulous measurements and precise inspections with unparalleled reliability. With such minute precision, our system delivers confidence in every assessment, guaranteeing consistent quality and adherence to strict specifications.

 

Parallel measurements

Unlock unparalleled efficiency with our machine vision system capable of up to 200 parallel measurements. This remarkable capability revolutionizes the inspection process, allowing for simultaneous assessment of multiple features with unprecedented speed and accuracy. With the ability to perform parallel measurements, our system maximizes throughput and minimizes cycle times, ensuring optimal efficiency on your production line.

 

Suitable for your layout

Our machine vision system is engineered to excel in every layout, whether compact, long, squared, or any other configuration. Its versatile design and customizable features ensure seamless integration into any production environment, regardless of size or shape. Whether your facility is constrained by space limitations or boasts expansive layouts, our system can be optimized to fit seamlessly within your existing infrastructure. Its adaptability allows it to effectively navigate diverse layouts, ensuring comprehensive inspection coverage and maximum efficiency.

 

Custom measurement solution

At our company, we pride ourselves on offering custom measurement solutions tailored to meet the unique needs of each client. Our dedicated team works closely with you to understand your specific requirements and challenges, ensuring that every system we deliver is fully customized to address your exact needs. Whether you require precise measurements in challenging environments, specialized features for unique applications, or integration with existing systems, our experts will design a solution that exceeds your expectations.

 

No size limit

At our company, we believe that no product should be limited by size when it comes to precision measurement. That’s why we offer a range of machine vision systems with various camera setups and configurations, ensuring that there’s no size limit for the products we can measure. Whether you’re dealing with small, intricate components or large, complex assemblies, our custom-made systems are designed to accommodate your unique measurement environment. With the flexibility to adjust camera placement, number of cameras, and other parameters, we can tailor a solution that meets your specific requirements, no matter how challenging.

 

Suitable for your industry

Our machine vision system is highly versatile and adaptable, making it suitable for a wide range of industries including automotive, agriculture, machinery, and more. With its advanced capabilities, our system can be tailored to meet the specific needs and challenges of diverse sectors. Whether it’s inspecting automotive components for defects, optimizing agricultural processes for efficiency, or ensuring precision in machinery manufacturing, our machine vision technology excels in delivering accurate and reliable results across various industrial applications.
Its flexibility and scalability make it an indispensable tool for enhancing quality control, increasing productivity, and driving innovation across multiple industries.

 

All-in-one solution

In a comprehensive machine vision solution, we offer a suite of tools for precise measurement of distances, presence checks of features, and examination of weld seams. This includes integrated software for data analysis and visualization.

By leveraging advanced algorithms and image processing techniques, the system ensures accurate inspection results, facilitates quality control, and enables process optimization. With capabilities for performance monitoring, root cause analysis, and predictive maintenance, the solution empowers manufacturers to enhance productivity, ensure regulatory compliance, and drive continuous improvement.

 

Data analysis & assessment

Data analysis and assessment in machine vision involves the processing and interpretation of image data acquired by vision systems to extract meaningful information, make decisions, and perform quality assessments.

  • Image Acquisition, the process begins with the acquisition of image data using cameras or other imaging devices. These images capture visual information about the objects or scenes being inspected. Images can be inspected, where a single feature can be isolated and compared with the production parts.
  • Data analysis enables machine vision systems to identify areas for process optimization and improvement. By examining trends and patterns in the data, manufacturers can identify inefficiencies, bottlenecks, or opportunities for streamlining production processes, reducing waste, and increasing productivity.
  • Quality Control: Keeping data and analyzing graphs allows manufacturers to perform detailed quality control analysis. By comparing measured values against predefined specifications or tolerances, deviations or anomalies can be identified, enabling prompt corrective action to maintain product quality standards.
  • Continuous Improvement: Examining data and graphs allows manufacturers to implement a culture of continuous improvement. By regularly reviewing performance metrics and analyzing historical data, organizations can identify opportunities for innovation, refinement, and optimization, driving ongoing improvements in product quality, process efficiency, and overall competitiveness.